Intermittent Bonded Ribbon Production Line For Sale
With a listed operating speed of 600 m/min, this machinery offers substantial capacity for optical-fiber production. Prospective buyers should confirm the achievable speed, machine setup, and required operating conditions directly with the manufacturer before proceeding.
Shanghai Weiye OFC provides a system engineered to manufacture 12- and 16-fiber rollable ribbons. The published product information covers capabilities, technical details, and supplied systems, helping U.S. buyers begin evaluating the equipment against their manufacturing needs.
Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. This approach helps determine which equipment details apply to your particular manufacturing site and goals.
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Use the product page for initial reference and verify current technical and commercial information directly with the company. A detailed quotation request can help advance your equipment evaluation.
Intermittent Bonded Ribbon Intermittent Bonded Ribbon Fiber Secondary Coating Line
Key Takeaways
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- The machinery is intended to manufacture rollable ribbons containing 12 or 16 fibers.
- The product listing describes machine capabilities, technical specifications, and supplied systems.
- Request details about pricing, installation requirements, and project-specific customization.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Overview Of The Intermittent Bonded Ribbon Production Line
According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. Its product page specifies a construction speed of 600 m/min and a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
The machine configuration accommodates two different fiber counts in rollable ribbon designs. Buyers can use these options as a starting point for checking compatibility with target formats, fiber sizes, and handling requirements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. The patent provides an example of adhesive-bond intervals ranging between 10 mm and 1,000 mm. This differs from a continuously bonded structure in which the connection extends across the full ribbon length.
These intermittent adhesive connections allow the assembly to change from a relatively flat configuration into rolled, curled, or folded forms. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: A choice of 12 or 16 fibers, a listed operating speed of 600 m/min, and a specified diameter of Ф245 μm ±10 μm.
- Patent example: Adhesive-bond intervals ranging from 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Uses In Optical Fiber Cable Manufacturing
Adjustable fiber layouts may allow cable designers to combine convenient splice access with space-efficient packaging. The patent outlines a configuration that maintains fiber organization while allowing portions to move between adhesive connection points during cable assembly.
Compact Cable Designs And High Fiber Density
An optical fiber ribbon may remain flat during mass fusion splicing and subsequently fold or roll for installation in a smaller cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Organizing Fiber Ribbons To Support Efficient Fusion Splicing
The ribbon format enables organized handling at the splice location while allowing the subunits to move during cable assembly. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design characteristic | Possible application | Consideration for buyers |
|---|---|---|
| Flat fiber configuration | Mass fusion splicing | Verify the needs of your splicing process |
| Folded or rolled format | Space-efficient cable packaging | Examine the complete cable design |
| 25.2 km and 50.4 km capacity payoff reels | Material-handling preparation | Match the reel capacity to production operations |
Specifications And Performance Of The Production Line
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Reel compatibility and facility utility requirements are also important considerations for installation planning.
Speed, Diameter, And Attenuation
The stated construction speed is 600 m/min. The listed fiber diameter is Ф245 μm ±10 μm, with additional attenuation of ≤0.01 dB/km measured at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Compatibility With Payoff And Take-Up Reels
The payoff system accommodates two reel dimensions, and the maximum weight of a full reel is 10 kg. The take-up assembly supports a T-type reel as well as a fiber-optic reel. Check whether the preferred reel format suits your existing handling equipment and procedures.
Facility Utilities And Operating Environment
The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. Its specified operating environment is enclosed, clean, dry, and protected from drafts, with temperatures of 15 to 25°C and relative humidity no higher than 85%. Nitrogen must be supplied at 7 bar with 99.99% purity, together with compressed air at 6 bar. Check all utility connections in advance of installing the equipment.
| Specification | Listed requirement | Installation planning note |
|---|---|---|
| Reels for fiber payoff | Payoff dimensions of Ф236 × Ф25.4 × 108 mm or Ф267 × Ф25.4 × 180 mm; full reel ≤10 kg | Verify reel dimensions and weight |
| Reel used for take-up | T-type reel: Φ410 × Φ50.8 × 391 mm, alternatively a fiber-optic reel | Verify the preferred reel format |
| Power and environment | 380 V ±10%; 15 to 25°C; relative humidity ≤85% | Provide a clean, dry area without drafts |
| Gas utility supply | Nitrogen at 7 bar and 99.99% purity; compressed air at 6 bar | Verify gas supply capacity before installation |
Equipment For Fiber Payoff And Gathering
The payoff and gathering assemblies direct optical fibers into the ribbon-forming area. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Tension-Controlled Payoff System For Sixteen Spools
The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. Each spool has a maximum weight capacity of 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Because a separate overview states 40 to 150 g with ±2 g accuracy, ask the manufacturer to clarify the correct values for your intended setup.
Fiber Guidance, Break Detection, And Static Control
U-groove guides, multi-groove gathering rollers, and anti-jump components channel fibers into the forming section. A break-detection system and alarms notify operators when problems occur. Protective guards and pneumatic clamping provide additional support for safe material handling. A rod-type electrostatic dust collector is positioned at the fiber exit, and additional anti-static devices help control dust throughout the gathering path.
| Equipment component | Specified details | Intended function |
|---|---|---|
| Fiber payoff assembly | 16 spools with a maximum of 10 kg each | Supplies fibers using traversing |
| Motor and tension system | Tension of 0.4 to 2 N, accuracy ±0.02 N; motor rated 550 W | Maintains controlled fiber payoff |
| Fiber guidance and safety features | Rollers with grooves, warning alarms, protective guards, and a pneumatic clamp | Guides fiber movement and assists material handling |
| Electrostatic management | Rod-style electrostatic collector with anti-static devices | Supports dust control along the fiber path |
Precision Molding And Intermittent Adhesive Dispensing
Operators can adjust adhesive positioning and mold alignment through the forming platform. Available adjustments help configure the process for each required ribbon format.
Ribbon Formation Using An Adjustable IBR Mold Platform
Three mold sets are provided for ribbon formation, and each accommodates as many as five Nordson EFD jet valves. Operators can position the mold within 0 to 15 mm and adjust its base temperature from 20°C to 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
The 12-fiber configuration employs a 5+5+1 valve arrangement. The 16-fiber format is produced using a 5+5+5 valve layout. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. The process calls for a specialized adhesive suitable for both coating and curing.
| Setting | Format With 12 Fibers | Format With 16 Fibers |
|---|---|---|
| Valve arrangement | Valve arrangement of 5+5+1 | 5+5+5 valve configuration |
| Mold positioning range | Adjustment range of 0 to 15 mm | 0 to 15 mm adjustment |
| Mold-base temperature | Temperature range of 20°C to 60°C | Temperature range of 20°C to 60°C |
Curing Bonded Fiber Ribbons With UV-LED Technology
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.
Initial Pre-Curing And Main Curing Operations
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
Operators can manually regulate nitrogen pressure and flow. The system additionally switches nitrogen on when starting and off when shutting down. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Ask whether different adhesives or materials require adjustments to the settings.
Visual Inspection, Capstan Traction, And Take-Up
As fibers travel through the equipment, visual monitoring and steady winding support the maintenance of material quality. The published operating settings also offer buyers useful criteria for comparing equipment against their cable production requirements.
Online Inspection Of Fiber Color Sequence And Adhesive Dots
A microscope and camera provide enlarged images in real time. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. By examining the optical fiber ribbon during production, operators can detect potential issues ahead of winding.
Precision Take-Up With Servo-Controlled Traction
A 1 kW AC servo motor powers the capstan’s Φ190 mm traction wheel. Metering accuracy is specified as better than 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. Together, these settings support controlled movement and handling of the fiber ribbon.
Take-up operation is rated at 600 m/min with a spool weight limit of 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. Cable pitch can be adjusted continuously between 1 and 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Check the intended cable requirements and actual operating conditions with the manufacturer.
Electrical Controls And Production Monitoring
Clear control functions help production staff manage settings, monitor system conditions, and prepare smooth stopping procedures. The supplier identifies Siemens control equipment and Schneider Electric switchgear as components of the production line.
Operating The Production Line Through PLC And Touchscreen Controls
The ribbon production line uses Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch Siemens touchscreen interface. Schneider Electric provides the low-voltage switching equipment. Operators may control the entire line with interlocked units or run individual sections independently.
Settings, Alarms, And Length-Based Stops
Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. It also displays lamp operating hours, live lamp current, oven temperature, and the equipment’s accumulated operating time. The meter-counter calibration feature allows displayed counts to be aligned with the distance actually traveled.
A preset length can be entered to initiate slowing or stopping of the machine. This provides a practical way to control the end of a cable production run. Verify the available controls and configuration requirements with the supplier before purchasing.
| Control-system feature | Listed detail | Practical function |
|---|---|---|
| PLC and display | Siemens S7-1200/S7-1500; 10.4-inch touchscreen | Adjust and review operating information |
| Electrical control components | Schneider Electric low-voltage switchgear | Supports electrical control operations |
| Monitoring and stopping | Lamp, oven, runtime, and meter information with preset length | Monitor production and stop or decelerate the equipment |
Ribbon Quality, Material Selection, And Process Compatibility
Adhesive selection affects both the consistency of coating application and the final product. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Specialized Adhesive Used For Bonding And Curing
The pressure-fed adhesive system provides independent valve switches so each supply path can be opened or closed as required. Adhesive flow to each dispensing point is managed using precision pressure-control valves. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Equipment Installation Needs And Supplied Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The supplier’s specifications provide guidance for planning the production site and supporting consistent operation of the fiber-optic machinery.
Facility Conditions And Buyer-Supplied Connections
Install the machinery in a clean, dry, enclosed environment protected from drafts. Maintain a room temperature of 15 to 25°C and relative humidity no higher than 85%. Provide nitrogen at 7 bar and 99.99% purity, along with compressed air at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The purchaser is responsible for supplying the main incoming power cable. Before installation, check cable routing and utility capacity, particularly when the machine will be located near secondary coating operations.
Documentation For Operation, Installation, And Maintenance
The supplier includes documentation supporting machine installation, operation, and servicing. Review these records before startup to help staff plan work activities and identify necessary supplies.
- Instruction manuals, operating guides, and a general layout drawing
- Electrical schematics, wiring diagrams, and drawings for installation and maintenance
- Manuals for purchased parts and a list of wear parts for maintenance planning
These documents help maintenance and production teams prepare for initial startup and regular equipment care.
Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements
Begin by identifying the ribbon formats you intend to manufacture and sell. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.
Before purchasing the machine, confirm that its take-up arrangement matches your requirements. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Check that these specifications suit your production facility and material-handling operations.
The compatibility of payoff spools should be reviewed as well. Available options include international-standard spools accommodating 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
Evaluate utilities, adhesive requirements, and operator-monitoring capabilities alongside production speed. For cable manufacturing, determine whether the configuration suits fiber cable, loose tube, or another planned application. Discuss machine configuration and commissioning arrangements with Shanghai Weiye before committing to the purchase. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Manufacturer-listed specification | Buyer check |
|---|---|---|
| Ribbon configurations and operating speed | 12F and 16F formats; 600 m/min | Compare with target production and product mix |
| Take-up | 30 kg maximum capacity; adjustable pitch from 1 to 6 mm | Check reel compatibility and facility requirements |
| Fiber payoff reel options | Capacities of 25.2 km, 50.4 km, and 63 km | Confirm the precise reel measurements |
Request A Quote For The Intermittent Bonded Ribbon Production Line
U.S. buyers can evaluate a system offering 12F and 16F formats, a specified construction rate of 600 m/min, and specialized optical fiber ribbon-forming equipment. Compare these features with your planned cable products to assess equipment suitability.
A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Also describe the fiber type and handling requirements so Shanghai Weiye can evaluate the proposed configuration.
Before ordering, verify adhesive compatibility, the specified LED wavelength of 395 nm ±3 nm, and the published curing performance. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Use the manufacturer’s product listing to examine the equipment information. Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to confirm machine configuration, delivery arrangements, and commissioning requirements. The company’s listed address is 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. A detailed quotation inquiry helps define the next steps in purchasing.